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                      INSULATION CASE STUDY

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Contents

  1. Objectives

  2. Modelling

  3. Simulation

  4. Simulation results

4.1.           4.1   Energy Savings

                4.2   Environmental Comfort

  1. Reference

  

            1. Objective

The objectives of this case study is to demonstrate the amount of heating energy saved as well as the level of improved comfort when replacing conventional poorly insulated container offices with modern well insulated modular cabins.

 

For this study two cabin models with an equal geometry but differing insulation envelop are created. These are used to compare heat transmittance of various elements of the cabin, the heat energy required for a certain comfort level as well as the associated cost and carbon emissions.

 

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            2. The Models

Two models have been created in ESP-r, where the first one represents a typical type of poorly insulated container office as it is conventionally used on construction sites. The specifications for this type of cabin are extracted by comparing different manufacturers of container offices such as Containex and Aplant. This model is called “conventional cabin”. The second model represents a well-insulated cabin according to the current state-of-the art. The specifications for this type of cabin are extracted comparing different manufactures of modular site offices such as Lydney Container Ltd. This model is called the “improved cabin”.

 

Both models have the following geometry.

          Size: ISO 6m ´ 2.4m ´ 2.5m 

          Window: 1m ´ 1m 

          Door: 0.9m ´ 2m

 

 

 The table below shows the characteristics in terms of insulation for a conventional and improved cabin. 

                      

 

Conventional Cabin

Improved Cabin

Wall

·         50mm mineral wool insulation

·         80mm mineral Polyurethane

Floor

 

·         60mm mineral wool insulation

·         100mm mineral wool insulation

Roof

·         70mm mineral wool insulation

·         100mm mineral wool insulation

·         40mm Polyurethane sandwich panel

Door

·         40mm mineral wool insulation

·         40mm Polyurethane insulation

Window

·         single glazed with aluminium frame

·         double glazed with PVC frame

 
 

Insulation characteristics for all cabin elements

 

 

It can be seen that the insulation envelope of our conventional cabin has been improved by: 

  • increased thickness of insulation in roof, floor and door

  • use of polyurethane (lower conductivity) in walls and door

  • replacement of inner chipboard roof cover with  polyurethane sandwich panels

  • replacement of aluminium framed single glazed windows by PVC framed double glazed windows

 

 The following table list the U-values and areas of all construction elements for the ‘conventional’ and ‘improved’ cabin.

 

                      

Element

Area (m2)

U-value (W/m2K)

Conventional Cabin

Improved Cabin

Wall

38.2

0.67

0.35

Roof

14.4

0.50

0.25

Floor

14.4

0.54

0.35

Door

1.80

0.85

0.66

Window frame

0.12

5.62

2.44

Window glazing

1.88

5.44

2.75

 

 
 

Area and thermal transmittance of all cabin elements

 

 

Due to large wall area, reducing the thermal transmittance through walls will have a significant influence on reducing heat loss in temporary buildings. Replacing single glazed windows with double glazed windows will reduce the heat loss through windows by 50%.

 

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            3. Simulation

 For all simulations the following assumptions were made for both cabins:

                      

  • 1 occupant (from 7am to 12pm and 1pm to 6pm)

  • 1 computer and 1 printer

  • 3 tubular fluorescent lamps

  • 1 x 2kW convection heater

  • Air change rate 2ac/h

  • working hours: 7:00 to 18:00, five days per week

 

 

The climate file for Oban (UK) 1994 is used and by studying this file the heating season has been defined from the 01 October to the 31 March.

 

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          4. Simulation Results

Several simulations were run in order to assess the energy savings as well as improvements in comfort involved with the improvement of the insulation envelope of the cabin. The potential energy savings which could be achieved by improving the air tightness of the well-insulated cabins is also investigated.

 

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           4.1 Energy Savings 

The table below shoes the energy required for heating both the conventional as well as the improved type of cabin in order to maintain a comfort level of 20°C dry resultant temperature.

The following results are obtained from running a simulation for the pre-defined heating season from 01 October to 31 March.

 

                      

Cabin type

Annual heat requirements

 kWh

Conventional cabin

1246

Improved cabin

640

 
 

Annual heat requirements for poor and well insulated cabins

 

 

The simulation demonstrates that improving the insulation envelope of the cabins, which are conventionally used for accommodation on construction sites, can reduce the heating requirements by almost 50%.

 

The infiltration rate for conventional cabin is assumed to be 2ac/h. With an infiltration rate of 1.0ac/h the building can be classified as air tight as a general office according to table 4.1 of the CIBSE Guide A.

The table below indicates the annual heat requirements for an improved cabin of different air tightness.

 

                      

 

 

Infiltration rate

ac/h

Total heat requirements

kWh

Improved cabin

2

640

 

1.5

516

 

1

392

 
 

Improved cabin

 

It is shown that improving the air tightness of the cabin by reducing cracks and openings in the façade, the energy required for heating can be further reduced by 39%.

 

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             4.2 Environmental Comfort

In order to assess human comfort inside both type of cabins the dry resultant temperature and relative humidity inside the cabin has been analysed for a typical winter week. For this study the heaters inside the cabin have been switched off.

The figures below compare the results obtained using ESP-r.

The lower line in the following graphs shows the external temperature, the upper line shows the dry resultant temperature inside the cabin (Celsius grades)

 

 

 

 

 

 

Conventional cabin

   

Improved cabin

 

It can be seen that the dry resultant temperature inside the well insulated cabin is an average 3°C higher than the dry resultant temperature inside the poorly insulated cabin during working hours.

 

Further analysis has shown there is a larger difference between mean surface temperatures and dry resultant temperature in poorly insulated cabins. This means that workers will experience a higher level of discomfort.

The lower line in the following graphs shows the relative humidity inside the cabin (%) , the upper line shows the external relative humidity inside the cabin (%).

 

 

   

Conventional cabin

   

Improved cabin

 

It is clearly demonstrated that the relative humidity inside the well insulated cabin is an average 8% lower than inside the poorly insulated cabin.

In general it can be said that a maximum room relative humidity of 60% within a recommended range of dry resultant temperatures would provide acceptable comfort conditions for human occupancy and minimise the risk of mould growth and house dust mites. [1]

In the conventional cabin this maximum relative humidity is exceeded for a larger period of time than in the improved cabin during working hours.

 

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          5. Reference

   (1)        CIBSE Guide A: Environmental Design

 

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