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BACKGROUND

Proposed 100MW US Plant ShipOcean Thermal Energy Conversion (OTEC) is an energy technology that converts solar radiation absorbed by the oceans to electrical power. The oceans cover approximately two thirds of the Earth’s surface, making them the world’s largest solar energy collector and energy storage system. On an average day the tropical oceans absorb an amount of solar radiation equal to about 250 million barrels of oil. If 0.5% of this was converted into electrical power it would supply the amount of electricity consumed by the United States on a typical day. This gives an idea of the size of the resource available to OTEC technology. The principle operation of the technology utilises the temperature gradient available between the warm tropical surface water and the cold deep ocean water that exists at depths of up to 1000m. This temperature gradient is sufficient to operate an Engineering cycle to produce net power.  The technology can be housed either in a ship (left) or within an onshore plant with pipes which reach out to sea taking the hot and cold waters required for operation.

oceanic flows The temperature difference arises from high-density cold water at the poles sinking and flowing along the seabed to the equatorial areas as shown (right). The tropical regions of the world have the warmest surface waters. This is because firstly these areas are closest to the sun receiving the highest intensity of solar radiation and secondly because the angle at which sun hits the earth in this region gives rise to maximum absorption of sunlight and conversion of solar energy to heat. This second point is easily understood by considering the intense illumination provided by a flash light facing a surface as compared to one angled at a surface which will result in more spread and less intense illumination.

thermal structure oceanAs a result, between latitudes of around 20o north and south, the thermal structure of the oceans represents a temperature difference of around 22oK between the surface at around 26oC, and 4oC water at depths of around 1000m. Variations in the extremes of hot and cold occur in different areas. The thermocline shown to the left represents the major thermal gradient that exists. Between depths of 1000m and 5000m the rate of change of the temperature is only a few tenths of a degree per kilometre

Ocean thermal energy conversion utilises this 22oK temperature difference between equatorial surface waters and cold deep ocean water in order to generate electricity. One of the main processes can be compared to the steam cycle that operates within conventional power plants, replacing ammonia as the working fluid. Ammonia is a common solvent used extensively in the chemicals and manufacturing industries and has, in most refrigeration systems, replaced ozone depleting CFC's.

 

simple closed cylce  for electrical power production.Ammonia is more volatile, than for example water, and so it is possible to evaporate this liquid in a closed system to a saturated vapour at a higher pressure by heat transfer from warm tropical surface waters in a heat exchanger. This ammonia vapour then expands through a purpose built turbine, which directly produces mechanical power like any conventional steam cycle system. The ammonia vapour then needs to be condensed back to a liquid to complete the cyclic process and this is achieved by cooling the ammonia vapour with cold deep ocean water from 1000m (4oC). This deep ocean source of cold water is pumped up to the surface in order to cool the working fluid (ammonia) back to a liquid so that it may then be pumped back to the evaporator. The gross power from the turbine drives a generator, which supplies power to the various pumps. The remaining electricity is known as the Net Power. The total pumping power can be up to two thirds of the total generation since very large flow rates are required. A simple schematic of the cyclic process is outlined (right) for the closed cycle system. Other cycles exist including the open cycle and hybrid cycles that use water or a combination of water and ammonia as the working fluids. These cycles offer additional benefits to certain environments including the production of fresh water. An account of established technology is given later in this page.

 

PRINCIPLES AND THE PRESENT STATUS OF OTEC
OTEC is traditionally confined to tropical regions where warm surface waters are available. However, this project investigates the feasibility of utilising warm effluent water from power stations, which in principle makes this technology feasible anywhere in the world where cold water is available to give the 22oK temperature difference required for operation.
With regards to the use of warm surface water of the oceans in the tropics, several projects have been successful in producing net power both onshore and offshore, however, this technology has not yet been commercialised.
In most suitable locations the cold water pipe must stretch a number of kilometres in order to pass continental shelves (which represent ocean areas of shallow warm water) and reach depths of greater than 1000m to obtain the cold deep ocean water necessary to condense the working fluid.
The cold water pipe can represent up to half the capital cost of OTEC projects. The engineering involved and the installation of this huge pipe is a massive and risky task, and many pipes have been lost during the construction of experimental plants in the past.
Unlike most renewable energy sources OTEC can potentially provide base load electricity since the thermal gradient of the ocean is not dependent on local weather changes. This is not true of many other renewable energy systems such as wind and solar, which are unpredictably changeable and thus unsuitable for base load supply.
Power produced by OTEC is restricted by the Carnot efficiency limiting the maximum theoretical efficiency to about 7%. In reality it is much lower since maximum efficiency cannot be achieved in practice, and power must be tapped from the gross electricity generation in order to pump the water and ammonia, and provide auxiliary power to the plant itself. The result is around 2.5% net thermal efficiency. This may seem very low, however the source is continuous and free and the most important issue concerning commercialisation of any renewable is the cost of providing unit electricity.
Commercialisation of OTEC has never been achieved, although many experimental plants throughout the latter half of the twentieth century have experienced success. The most recent of which is still in operation performing tests off the coast of India, with an OTEC record gross power production of one megawatt.

 

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HISTORY

The idea of OTEC dates back to 1881 when a French Engineer by the name of Jacques D'Arsonval first envisioned OTEC. Like many visionaries he never achieved his dream of producing electricity through Ocean Thermal Energy Conversion. However, Georges Claude, a student of D'Arsonval, believed in the idea enough to embark on a program to demonstrate that Ocean Thermal Energy Conversion for power generation could be practical. Claude's idea of OTEC was slightly different from D'Arsonval's as his system utilised the warm ocean seawater itself as the working fluid, as opposed to ammonia in the closed cycle described above. The water vapor was created using a low-pressure vacuum system. Today we refer to this system as Open-Cycle OTEC and is also known as the Claude cycle. The feasibility of this concept was demonstrated in 1928 by an experiment in Belgium in which cooling water at 30oC from a steel plant was used as the warm water source, and 10oC water from a local river was used as the cold water source. In the test, the turbine attained a speed of 5000rpm and generated a power output of 50 kW. This is very akin to the quantitative study we have carried out as part of this project. Claude’s initial success gave a basis for financial backing to apply his idea at a site at Mantanzas bay in Cuba. The experimental apparatus used in Belgium was moved to the new site, with the additional construction of a cold water pipe. However this was beset with severe problems and two pipes were lost in deployment, although eventually success was achieved with the plant maintaining operation for eleven days, before the third pipe failed in a storm. In one of the tests 22kW of Power was produced. This experiment proved the technical feasibility of converting Ocean thermal Energy to Electricity for the first time in history.


Time Line For OTEC

Year
Description of development
1881
D'Arsonval announced his idea of Ocean Thermal Energy Conversion with the theoretical concept of using a refrigerant as the working fluid in the Rankine Cycle to produce power
1928
G. Claude, a French scientist, had success with an experimental open-cycle plant in Belguim producing 50kW by utilizing the warm coolant water from a Steel plant.

1930

At Mantanzas Bay, Cuba, the first ever operational OTEC plant using a land based open-cycle produced 22kW during one experiment. The project was abandoned after a damaging storm. This plant used an external power supply to drive the pumps, and was therefore economically inefficient however the concept was now proven to work.
1934
An attempt was made at the worlds first ever floating OTEC plant using an existing 10,000 ton barge as the platform, off the coast of Brazil. This was designed for ice production, to be sold in Rio. Unfortunately the 400m cold water pipe could never be successfully attached and many were lost in the process forcing abandonment of the project due to depletion of funds.
1948
A French government company was established specifically to develop the concept of OTEC, and further developed a failed project in Abidjan on the Ivory coast, Africa. Their program led to many significant technological accomplishments within the design of the main OTEC plant components.
1956
Construction was then planned in Abidjan for a 5MW plant but was abandoned in favour of a large hydro-electric plant within the same region.
1964
Anderson developed the original Rankine closed-cycle of D’Arsonval based on the technological improvements made in the refrigeration and cryogenic industries. The design of which was based on a floating plant employing propane as the working fluid. His novel additions included mounting the heat exchangers at a depth at which the water pressure would balance the pressure of the propane. Alas, energy planners took no interest at the time.
1973
In the United States, a drastic revision of energy forecasts was made due to a world-wide escalation of petroleum prices, and public opposition to the construction of Nuclear and Coal-fired power plants. Renewable Energy then became a priority, with a resurgence of interest in OTEC. As a result, research departments were established and many development programs were undertaken throughout the proceeding years.
1978
The Lockheed and Dillingham corporation in association with the Hawaii state government deployed a floating Closed-Cycle OTEC plant ship with a 670m length cold water pipe, at a site near Kea-hole point, Hawaii. This milestone got the name ‘Mini-OTEC’ and achieved the first ever generation of net OTEC power, offshore. It managed to produce 18kW of Net Power and operated for an experimental period of four months.
1979
The japanese ‘Mini OTEC program’ deployed a moored floating vessel using Freon as the working fluid in a closed-cycle system, off the coast of Shimane Prefecture. The plant produced 14.9kW of net power during successful tests.
1980
The U.S. Department of the Environment launched an at sea test facility off the coast of Hawaii, known as the ‘OTEC-1 program’. A mothballed navy tanker was used as the floating platform. An expansion valve was used to simulate the turbine, although 0.9MW of net power was expected in theory. Testing was terminated later that year due to operational expenses.
1981
A Japanese shore-based OTEC pilot plant was now in operation at the island of Nauru in the Pacific. This plant demonstrated the first ever land-based OTEC net power generation and established a record for total net power production at 31.5kW. It was also the first demonstration of OTEC power connection to a utility grid. The experiment was terminated in 1982. Postage stamps were Issued in Nauru to commemorate the closed cycle OTEC demonstration plant.
1982
Kyushu Electric Co., of Japan succeeded with a 50kW OTEC experimental plant in Tokunoshima Island.
1985
Saga University in Japan installed a 75 kW experimental OTEC plant.
1985
>‘Kalina’ invented a new cycle using a mixture of ammonia and water as the working fluid. This is theoretically proven to be the most efficient of all the cycles. You will find out more about this novel concept in the ‘State of the Art’ section below.
1986 to 1990
In January of 1986 a sharp drop in the price of crude oil led to a reduction in the support given to Alternative Energy research and severe cutbacks in funding resulted. This put a hold on programs running in the United States, France and in Japan.
1990
The International OTEC Association (IOA), was established and included research organisations in Taiwan, USA and Japan.
1993 to 1998
An Open-Cycle OTEC plant on the coast of Kona, Hawaii, completed several successful experiments and was the largest operating OTEC plant to date. An electrical output of 210kW and 7000 gal/day of fresh water production was accomplished.
2001 to 2003
A 1MW floating plant ship was commissioned and is currently operating off the coast of India. This is the largest OTEC plant ever to function, and it uses the Closed –Cycle technology utilising ammonia as the working fluid. This OTEC plant is discussed in more detail in the ‘State of the Art’ section below.

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STATE OF THE ART

DEVELOPMENTS DURING THE LAST DECADE

The invention of the Kalina cycle heralded a new era by providing far higher efficiencies than the conventional Rankine Cycle. Subsequently, in 1994, Japanese physicist Dr. H. Uehara invented a more advanced cycle. This cycle known as the ‘Uehara Cycle’ reduces the load on the condenser thus paving way for a possible compact sized OTEC plant with efficiencies higher than the Kalina Cycle, that took the cycle technology a step forward towards the goal of commercialisation. The research and development of OTEC has been pioneered by a handful of Institutes around the world. Prominent among them are NELHA (Natural Energy Laboratory of Hawaii Authority), Hawaii, Xenesys Inc and Saga University of Japan, NIOT (National Institute of Ocean Technology) India, NREL (National Renewable Energy Laboratory), USA. However, there have not been many OTEC plants around the globe because either the technology was not available for low-grade heat conversion applications or the costs were so prohibitive that it was almost impossible to design and conceive a plant. Nevertheless, a few demonstration plants have been set up in some parts of the world for example in Hawaii and India.  These demonstration plants serve the dual purpose of design testing and evaluation and also could garner credible data that can be used for future real scale applications. Besides, the experience of demonstration plants over a period can give a deep insight into the real time Operation and Maintenance problems One such plant that was built during the last decade was a 210 KW experimental  plant completed in Hawaii in 1993. This was built based on the Open Cycle under the sponsorship of the U.S. Department of Energy, which was often referred to as NPPE (Net Power Producing Experiment). 

Salient Features of The 1993 Hawaii Experimental Plant
Largest OTEC plant operated during the last decade, with largest net power output and first net power production from open-cycle process 10 ft diameter, 7.5 ton turbine rotated at 1800 rpm synchronised with power grid through a fluid clutch.
Developed use of magnetic bearings for high efficiency, very high speed (to 48,000 rpm) vacuum pumps
Developed and utilised a flexible PC-based monitoring and control system.
Verified spout evaporator effectiveness data and demonstrated very high condenser efficiency from structured-packing design
Operated continuously for eight days, though not designed for continuous use.
Successfully demonstrated about 7000 gal/day fresh water production with minimal power loss from an auxiliary vapour to liquid surface condenser (designed and added following completion of the initial facility).
Demonstrated increased fresh water production from an auxiliary direct contact condenser fed with fresh water chilled by cold seawater in a standard titanium plate heat exchanger.
Following successful completion of these experiments, the 210 kW OTEC plant was shut down and demolished in January 1999.

 

The next demonstration project to follow was a 1MW barge mounted Indian OTEC project built in the year 2001 and pioneered by NIOT, Chennai. This is the largest ever built OTEC Plant. This is based on closed cycle with Ammonia as working fluid. This plant has showcased the state of art technologies available for closed cycle OTEC applications. Compact plate type heat exchangers are used for both the evaporator and the condenser. Other system components include a 4-stage axial flow reaction turbine coupled with a synchronous generator through a 2:1 reduction gearbox. For a considerable range of pressure ratios, the turbine efficiency remains above 85%. The sea water system comprises a cold water pipe, a warm water pipe, a mixed discharge pipe and ducting mounted on a non-self propelled barge. The cold water pipe is made of High-Density Polyethylene and is of 1 meter in diameter. A surface buoy, hanger, anchor lines and the anchor form other components of the Single Point Mooring.

Besides the performance evaluation of the closed cycle, the other objectives of this project include: performance evaluation of compact heat exchangers; assessment of the effectiveness of bio-fouling control methods in the heat exchangers; structural analysis of the HDPE piping; testing of governing and control systems; and establishment of base line environmental effects. While conducting some experiments off the West Cost of India, the cold water pipe got snapped off and arrangements were made to replace this pipe.

There have been innumerable other design concepts of OTEC. One such novel concept has been developed by Sea Solar Power of USA that designed a 100MW OTEC plantship based on the hybrid cycle which not only can supply electric power, but also fresh water for drinking and cold sea water for aqua-culture.  Owing to the huge capital costs which has been estimated at £150 million based on year 2002 prices, no organisation has evinced interest to carry out this project.

Barriers to Development of OTEC:

Although there have been a few technological innovations, OTEC suffers greatly on the economical front. Some of the major barriers, which have come in the way of rapid progress of this technology, are:

High Capital Cost: Even with the advent of compact heat exchangers, the cost still remains high. The solution lies in developing components specific to OTEC applications on mass production, which calls for synergy and technology transfer across sectors and continued concentration to engineer the cost of items down.

Competition from other energy forms: At the present costs, it is highly unlikely that OTEC can sustain the highly competitive energy market where inexpensive alternatives from fossil fuels along with matured renewables like wind energy compete. However, OTEC has the potential to compete in certain niche markets under selective conditions ( for example small islands needing fresh water and power).  Also the rising fuel prices may reduce the cost difference, but how fast this could happen still remains unkkown.

Non-acceptance of immature technology: As the technology is still immature and involves high capital costs, governments and agencies have been reluctant to invest in further research and development of this technology. Furthermore the governments like USA and Japan have slashed the budgetary allocations for OTEC as they can see no end to the tunnel. On the other hand, states like Taiwan have chalked out ambitious plans to pursue this technology because Taiwan boasts of some of the best possible locations for OTEC. Also some small companies are actively pursuing the development of this technology. In the absence of commitment from Governments and big companies, the large-scale commercialisation of this technology remains a distant dream.

Geographical Limitations: As OTEC is confined to tropical coastal regions preferably with lower shelf distances, the true economical sites are vastly reduced. The shore based systems have to be located on the coast where land prices tend to be higher. On the other hand floating platforms for off shore systems introduce additional engineering complications besides higher operating costs.

OTEC CYCLES

The principles of extracting useful work from Ocean Thermal Gradients involve Thermodynamics and the related engineering cycles. The basic cycle extensively applicable for such an analysis the simple is Rankine’s Cycle utilised in the form of a steam cycle in power plants all over the land. Over a period of evolutionary process, people have come up with various modified and innovative versions of this basic cycle, to suit different conditions and applications.

Basic Cycles (Open and Closed Cycles)

The open cycle OTEC uses the warm surface water itself as the waorking fluid. The water vaporizes in a near vacuum at surface water temperatures. The expanding vapour drives a low pressure turbine attached to a generator which produces electricity. The vapour, which has lost its salt and is almost pure fresh water , is condensed back into a liquid by exposure to cold temperatures from deep ocean water. If the condenserkeeps teh vapour from direct contact with the sea water, the condensed water can be used for fresh water (desalinated) for drinking or agriculture. With a direct contact condenser it is possible to produce more electricity, but the vapour is mixed with the cooloing water and discharged back into the ocean. The process is repeated with a continuous supply of warm surface water.

The major components fo the open cycle system are the evaporator, the condenser, the turbine, fixed gas exhaust systems, water pumps and control systems.

Advantages: By product in the form de-salinated water from seawater; smaller heat exchanger areas.

Disadvantages: Very large turbines are required to convert the low-grade heat into work.

Open Cycle Variants

Mist Lift Cycle

An OTEC mist cycle may be considered as an open cycle that uses a hydraulic turbine for power generation instead of the very low-pressure steam turbine used in the Claude open cycle.

The development of the lift cycle concept was inspired by Beck´s (1975) lift water concept, in which warm sea water is introduced through a lift generating device at one end of a lift tube and a steam water two-phases mixture is created in the lift tube, providing the necessary hydraulic head to elevate the water to a higher potential energy state.

Thermodynamically, it can be modelled by an internal transfer of the work produced during the isentropic expansion of the vapour to an isentropically compressed liquid. A hydraulic turbine then removes the energy.

Foam Lift Cycle

Foam lift is another open-cycle concept that uses a hydraulic turbine for power generation. It is a modification of Beck concept using intentional foaming of seawater. Foam is defined as a mixture of liquid and vapour in which the overwhelming volume percentages is in the vapour phase, and the vapour is contained in cells bounded by liquid films.

The Beck, mist and foam lifts systems operate upon the same thermodynamic principles. The difference between the mist lift and foam lift comes from whether the lift process incorporated in the OTEC power system is pre-lift or post-lift in configuration, in respect to the hydraulic turbine. It is believed that the foam lift cycle will have better efficiency than an open cycle and be less costly than a closed cycle plant.

Closed Cycle

In the Closed-cycle system, heat transferred from the warm surface seawater causes a working fluid (such as ammonia, Freon, or propane) to turn to vapour. The expanding vapour drives a turbine attached to a generator, which produces electricity. Cold seawater passing through a condenser containing the vaporised working fluid turns the vapour back into a liquid, which is then recycled through the system.

Thermodynamically the closed cycle has efficiency defined as the ratio of work to heat used. Carnot’s efficiency is determined solely by the ratio of the temperatures of the working fluid in the evaporator and the condenser.

However, the temperature range available for the Rankine cycle is restricted to about half the difference in temperature between warm and cold water, by the requirement of the temperature difference that must exist to enable heat to be transferred from the warm water to the working fluid in the evaporator, and similarly between working fluid to cold water in the condenser.

The principal mechanical components of the closed cycle heat engine are the two heat exchangers (evaporator and condenser), the turbine generator, the water and working fluid (ammonia) pumps, the demister (which is required for removal of liquid droplets from the vapour before it enters the turbine), the ducts that conduct warm and cold water to the heat exchangers, and the ducts that carry working fluid vapour and liquid around the cycle. Only the heat exchangers and cold water pipe have required development of new technology for application to OTEC.

The low temperature gradient means, OTEC heat exchangers must have a heat transfer area per kilowatt of power generated roughly 10 times that of heat exchangers for conventional steam power plants. A goal of OTEC development has been to achieve heat exchanger designs that will have a small cost per kilowatt and minimal needs for supporting structures so that a low cost per kilowatt of the total OTEC installation may be achieve.

Advantages In the Closed Cycle power system, turbines are reduced in size (compared with that required for the open cycle) because of the higher operating pressures and greater densities of the proposed secondary working fluids. Furthermore, removal of dissolved gases in the warm sea water as is done in the open cycle is not necessary.

Disadvantages Optimum working fluids such as ammonia, require enormous heat exchanger surface areas and pose potential handling, safety, and corrosion problems in the presence of sea water.

The ideal working fluid should have the following properties:
The vapour pressure in the range of 700 to 1400 kPa at 27ºC.
Low volume flow of working medium per kilowatt of power produced.
High heat transfer coefficient, that is, low thermal resistance to heat transfer from the bulk vapour to the heat exchanger surface through the liquid film.
Chemical stability and compatibility with materials and structures of the power cycle, including heat exchangers, turbines, etc.
Safety.
Environmental acceptability.
Low cost.

Ammonia emerged the most suitable working fluid

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Closed Cycle Variants

Hybrid Cycle

Though named Hybrid Cycle, the working fluid that turns the turbine circulates in a closed loop and hence categorised under closed cycle. In essence, it combines the advantages of both Open Cycle and Closed Cycle systems to optimise production of electricity and fresh water.

In a hybrid OTEC system, warm seawater enters a vacuum chamber where it is flash-evaporated into steam, which is similar to the open-cycle evaporation process ‘Claude cycle’. The steam acts as a heat source vaporising the working fluid of a closed Rankine cycle loop on the other side of an ammonia vaporiser. The vaporised fluid then drives a turbine that produces electricity. The steam condenses within the heat exchanger and provides desalinated water.

 

Advantages: Produces desalinated water. The hybrid cycle eliminates the large low-pressure turbine. By eliminating the low-pressure turbine, the vacuum enclosure is substantially reduced in size and structural complexity. Condensation of steam in the hybrid cycle takes place at a higher pressure than in open cycle. It is, therefore, possible to condense a larger fraction of the steam and reduce the steam to gas ratio before the gas/steam mixture is pumped out.

Disadvantages Presence of non-condensible gases that can cause severe corrosion to heat transfer surfaces.

The Kalina Cycle

This is a variation of conventional closed cycle system using ammonia-water mixture as working fluid in place of conventional ammonia. This system provides 80% higher efficiency than conventional closed cycles. It has the flexibility of changing the ammonia-water concentrations for optimisation based on system temperatures. The additional component recuperator minimises heat losses through heat recovery process. Since working fluid is aqueous ammonia, the cold water temperature can be higher than that required for othher cycles, thus reducing the length and thereby costs of cold water piping.

 For OTEC applications and system temperatures, a mixture of approximately 60% ammonia – 40% water (by weight) enters the counterflow evaporator where it is heated by the warm surface seawater. The warmed vapor/liquid mixture travels to the separator where high quality ammonia vapor goes to the turbine. Warm "lean" liquid from the separator drains through the recuperator and heats an incoming quantity of 60/40 mixture working fluid. The high quality ammonia vapor from the separator enters a radial flow ammonia turbine and expands creating mechanical energy which is then converted into electrical energy via the attached generator system. The turbine exhaust vapor is recombined with the cooled post-recuperator lean mixture. Both condensation and ammonia absorption then occur inside the counterflow condenser cooled by the cold, deep seawater supplied by the Cold Water Pipeline. The 60/40 liquid mixture then flows to the condenser hotwell where feed pumps take suction from the hotwell and pump the ammonia/water mixture back into the evaporator, completing the cycle.

Uehara Cycle

The fluid, made up of an ammonia/water mixture, is sent through a regenerator by a working fluid pump to the evaporator. The warm seawater from the surface layer of the ocean is pumped into the evaporator through a warm seawater pump. This vaporizes the ammonia/water fluid into ammonia/water vapor, which is a saturated vapor, so in the separator it separates into aqueous ammonia and ammonia/water vapor. The ammonia/water vapor passes through the first turbine, spinning the turbine to produce electricity. After going through the turbine, part of the vapor mixture is extracted and sent to a heater, while the remainder goes through the second turbine, which spins a generator to produce electricity.

The aqueous ammonia separated out by the separator passes through a regenerator, then a diffuser, and enters an absorber where it absorbs the vapor mixture discharged by the second turbine. There, the vapor mixture that does not get absorbed enters a condenser where it is cooled and condensed back into a liquid by the cold seawater pumped up from the ocean depths. It is then sent through the regenerator and again to the evaporator.The repetition of this process makes it possible to generate electricity continuously using only seawater.

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USES

Once installed an OTEC facility could provide any number of different products. In principle electricity is the primary product however depending on the location and respective demands any number of products may be most appropriate. The flow diagaram below illustrates some of the potential products. Since OTEC is not yet commercially viable this diagram represents some time in the future. The main pink arrow represents electrical power production however using this directly for domestic power will not always be the most practical option and as illustrated there are many options for fuel production (eg Hydrogen or Methanol) or indirect synthesis of certain major chemical feedstocks which could then be used or transported to areas of demand as an export. Many future OTEC facilities will likely be on ships grazing tropical waters. Since storage of large amounts of electrical energy is not possible and cable transmission to shore is not a practical option it is likely that these plant ships will produce chemicals with the electrical power generated.

Hydrogen Production

Many researchers involved in OTEC have visualised permanent platforms which will continually produce Hydrogen by electrolysis (passing electric currrent through water producing oxygen and hydrogen at the two electrodes as shown (right))and then liquefy it in tanks for callection by tanker ships. This could well be an element of a future hydrogen economy. The offshore technology is well establised and the set up would not be dissimilar to offshore oil operations that exist today. Platforms would be constructed and from these deep ocean water pipes would descend to below 1000m (left) to obtain the requried cold water. Large tanker ships would travel from platform to platform callecting the liquid hydrogen fuel which would then be shiped ashore for use as an automotive fuel or chemical feedstock.

Other major uses for OTEC include producing fresh potable water for drinking and agricultural uses. This would utilise the open cycle with water as the working fluid. This cycle is discussed in the state of the art section further up this page while benefits from production of potable water and other very important subsystems of OTEC such as air conditioning and mariculture are discussed in the section on sustainable islands. The links page offers links to a variety of other websites which discuss all of the reviewed topics in greater depth. TOP


ENVIRONMENTAL IMPACTS

Ocean Thermal Energy Conversion is a clean and renewable source of energy with the potential to replace a significantfraction of conventional fossil fuelled power production methods and in turn assist with the decrease of C02 emissions to the atmosphere. However like any new development this is not the whole picture and OTEC does have some environmental impacts which are highly specific to this technology. These are discussed below and include: the variation in local ocean temperatures and currents, nutrient enhancement in surface layers, chemical pollution, structural effects, fish attraction and population, accidents and others

The Environmental Impact Assessment for an OTEC plant is to a large extent site dependent. It is important to analyse the characteristics of the site such as the thermal resources, the coastal geography, seawater properties, the climate, ocean currents, winds, waves, storm conditions and their frequency, in order to make a proper environmental impact assessment. In this page the general considerations are considered in a broad fashion.

Variations in Local Temperatures and Currents

OTEC operation produces alterations in the sea surface temperature. The effect of the redistribution of the ocean water masses and the impact on the marine species will depend on many factors such as: the depth and shape of the effluent plume and the distance from the point of discharge, its rate of diffusion, the volume of water and water characteristics. An OTEC plant injects a large quantity of ocean water (both cold deep ocean water and warm surface water) and discharges it at temperatures about 3.5 C above or below the intake temperature. Properties such as the local sea temperature, salinity, nutrient distribution, density, dissolved oxygen, and others will be modified by mixing the ambient ocean water with discharge waters which are of different temperatures and in the case of deep ocean water have quite different properties.

 Nutrient Enhancement

Deep-sea water is cold and rich in nutrients such as carbon, nitrate and phosphate compounds that enhance the growth of marine life. Any OTEC operation is likely to produce an artificial upwelling of cold nutrient rich water to the sea surface. This may alter the natural state of nutrient-poor marine ecosystems by artificially enriching surface water that it is advantageous for the marine life. This redistribution of nutrients may improve fishing within the localised area and enhance growth of phytoplankton. Fish that are already attracted to structures are likely to become concentrated in population near OTEC plants. This artificial upwelling will likely result in artificial reefs and indeed this technology separate from power production can be used to regenerate damaged reefs.

Marine Impact Analysis

OTEC activities have many impacts on the marine environment. Coral reef communities are vulnerable to siltation, increased turbidity, and light attenuation. In areas where the coral is abundant it is considered a natural resource with an economic value. Marine life may be harmed by impingement or entrainment in the pumping system and by contact with the screen and walls of the pipe and heat exchanger system.

Impacts of impingement and entrainment occur at both the warm-water and the cold-water intakes. Organisms impinged by an OTEC plant are caught on the screen protecting the intakes to the pipes. In general impingement is fatal to the organism which can not escape due to suction forces. Impingement is expected to have the greatest affect on small fish, jellyfish and invertebrates. For near shore OTEC plants, crustaceans are likely to be impinged in the greatest numbers.

Entrained organisms may be exposed to biocides, physical disturbance (acceleration, impaction, forces and abrasion) and temperature and pressure shock. The impact of OTEC operations on endangered species must be evaluated for each site. It is important to identify transients such as the green sea turtles or other marine mammals attracted to the warm water intake and minimise impacts to such species. At this stage in OTEC development impacts are really minimal since so few projects exist, however if in the future large areas of ocean are sourced for this technology impacts will become important.

 

Chemical Polution

Biocides, which are used in most marine technology developments to some extent, are particularly important in OTEC operations since the efficiency of operation can be severely reduced if bio-fouling occurs. Heat exchangers for example must be free of bio-fouling to operate with maximum possible heat transfer. High concentrations of biocide coatings will have an affect on the marine life which ingest them and may pollute waters close to the operation. Strict guidelines exist for certain biocide concentrations in natural waters. The environmental protection agency (EPA) in the U.S. permits a maximum of 0.5 mg per litre of Cl2 concentration. Closed cycle OTEC plants require to use Cl2 at levels of less than 10 percent of the EPA limits

The use of ammonia as a working fluid is also a potential hazard to the environment. It is chosen because of appropriate physical properties. A spillage of ammonia to the sea would have adverse effects to the environment but the flow rate of release and overall volume of any spillage would dictate the severity of the leak. In small volumes the consequences would be minimal and in fact salts of ammonia would act as nutrient enhancements. A large spill of ammonia into the sea would pose a hazard to marine life, platform crew and the adjacent population who are likely to inhale the highly toxic vapour.

Chemical pollution will also be produced by the corrosive effect of seawater passing through the heat exchanger system. Corrosion will produce metallic ions, and scale particles which could have direct toxic effects on the marine life which ingests, them as well as long term pollution to the sea. In reality this is a low priority impact which is an unavoidable element of any metallic marine vessel. The heat exchangers are the greatest potential source of trace elements because their large surfaces are in continuous contact with the seawater streams. Elements of particular concern are copper, aluminium, zinc, tin, chromium, cobalt, nickel, cadmium and manganese.

Oil and Grease release is also likely as trace pollutants. Operations are not likely to produce more than any other sea vessel, and pollution is predicted to be well within EPA limits.

Emissions (carbon dioxide)

Gas solubility in seawater decreases with increasing temperature. Any OTEC operation is likely to require large volumes of cold CO2 rich water to be pumped up to the warm surface waters. The decreased pressure and increased temperature will decrease the ability of the discharged water to retain CO2 in the solution. A net out-gassing of CO2 could occur. At an OTEC facility the worst case scenario is that the CO2 concentration in the effluent water would equilibrate to the same concentration as the warm sea water in a now mixed layer. The maximum CO2 that could become released to the atmosphere is the difference between concentrations at sea surface and the deep ocean. The concentrations at the sea surface and 700m depths are, 2 and 2.4mini moles CO2/kg water respectively. Studies show that power production utilising OTEC would release CO2 emissions, however it has been predicted that maximum emissions would be five times less than that produced by a fossil fuelled power plant of the same power capacity. Furthermore, OTEC facilities would not produce other emissions and particulate matter such as sulphur dioxide, nitrogen oxides, lead, carbon monoxide, ozone and other hydrocarbons. In conclusion, release of CO2 from an OTEC plant is not expected to affect the local or regional climate significantly and there will be negligible contribution to the green-house effect, particularly when compared with practices and consequences of conventional power stations.

Visual Impact

The physical presence of an OTEC plant will have a visual impact on the ocean or coastal environment. The effects of the structure will depend on the types, size and location, including the habitat destruction, impacts on threatened, endangered and endemic species. Construction can also increase noise levels, reduce recreational facilities of the area and cause disruption to the traffic flow. Environmental assessments will be highly site specific with regard to the natural environment for land based sites, while grazing ships or anchored platforms will face less barriers with regard to opposition of visual aesthetics. Visual impact during construction and operation should be minimised. Different techniques for the off-site fabrication of the pipes and foundation structures reduces the local construction and the need for storage sites.

Other Considerations

The environmental impacts related to OTEC are relatively benign and major concerns specific to OTEC are discussed above. Any real assessment would be site specific and it should be made clear that EIA will differ for onshore plants and offshore platforms or vessels. Further considerations include life cycle emissions for construction operation and decommissioning and many other considerations that are generic to all major developments, such as noise pollution, transport of materials and equipment and creation of access roads. In the case of OTEC the cold water pipe, which for land based projects, would require to stretch kilometres out to sea quite and possibly intrude on sensitive reefs and ecosystems. The cold water pipe installation is a risky task and consequences of dropping and sinking a pipe would also need consideration in EIA. Local climate would also need to be assessed in any risk assessment since large leaks of working fluid could be very harmful and could easily occur after storm damage to vessels or onshore plants.TOP


THE FUTURE

In the early 1980’s predictions were made for OTEC plants providing as much as 660MW’s of power by 1990 to certain islands in Hawaii. By the end of that decade new predictions forecasting 40MW’s still proved far too optimistic. In reality the ‘State of the art’ within this technology is currently limited to a 1MW OTEC experimental plant, which is presently being tested off the coast of India (2003 status). OTEC is promoted as renewable and available in virtually limitless quantities, however if a 40MW plant ever materialised it would inhale and expel volumes of water equivalent to the flow of the Nile River, and could in turn have some very damaging consequences to the environment. Nevertheless, in theory if these problems can be surmounted, OTEC could be much less environmentally damaging than many other conventional energy sources. Providing base-load power is one main advantage OTEC has over many other renewables, but for this theory to become a reality it must compete with more conventional fuels such as coal, oil, and uranium. These alternative fuels hold the vast advantage of being supported by an established economic infrastructure that renewable energy sources, with the recent exception of wind power, have not been provided with. Even on a level playing field and considering the fact that OTEC has relatively no fuel costs, it may still not be able to compete due to the formidable capital costs involved. If fossil fuel costs are factored into the equation the levelised cost of OTEC may in the most optimistic case approach that of fossil-fuel derived electricity, especially since the price of oil is expected to increase due to diminishing global reserves. However, the cost of borrowing may also increase since interest rates are closely tied to the price of oil, thus cancelling out any economic advantage OTEC may acquire.

The energy costs associated with a future commercial OTEC installation must also be considered. Highly specialised and energy intensive processes are required to manufacture some of OTEC’s specialised components, such as the mammoth polythene pipes, and heat exchangers that use expensive alloys. Currently this energy can only be provided by conventional fossil or nuclear sources, therefore the question needs to be asked: Will OTEC be able to recover this energy throughout its lifetime, and produce a total net amount of energy?. Based on the fact that OTEC is inherently inefficient, with enormous embedded capital costs and vast contingencies, there is no guarantee that there will be overall positive round trip efficiency.

This technology may never replace a small fraction of fossil/nuclear fuel used in modern developed societies for electricity production in the next century, but there are other uses for this unique energy source. The electrical power could be used to produce hydrogen and chemical feedstock on offshore platforms providing an alternative fuel for the developing world. Not only can it produce electrical power but also fresh drinking water, an aquaculture industry, and deep ocean water air conditioning. These by-products could sustain a small developing island community providing new industries and an improved economic infrastructure. Many tropical islands have been identified as suitable for this kind of sub-system-OTEC integration, mostly in remote areas of the world. This kind of development could open a market for OTEC plants for this purpose enabling a specialised production and installation industry to develop, thus eventually decreasing the capital costs involved due to mass production.

Another novel application of the OTEC system could utilise the warm water effluent from many conventional power plants, as the warm water source replacing the need for OTEC to be located in tropical regions. As part of this project we conducted a study investigating the thermodynamic feasibility of this idea and produced some very positive and inspiring results. In general the OTEC technology has many drawbacks, but on the otherhand wind power faced many barriers before becoming the commercially viable energy system it is today. Given that OTEC research has delivered many innovative developments over the years, it is possible given the correct financial assistance that OTEC could become a suitable energy resource within its own specific niche. The reason we have some of the environmental threats we have today is because we resource all fossil fuels so extremely. To be clear about the big picture with regards to combating global warming, if that were to be the major goal, an integration of a variety of renewable energy systems in their respective locations of the world would be required in conjunction with more moderate use of fossil fuels.

 

 

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